Roll Tooling for Roll Forming Machine

Name: Roll Tooling for Roll Forming Machine
Brand: SAMCO MACHINERY INDIA PVT. LTD.
Price: 1500000 INR
Availability: InStock

Price 1500000 INR/ Unit

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Roll Tooling for Roll Forming Machine Specification

Type
Roll Tooling Machine

Material
SS

Computerized
No

Automatic Grade
Automatic

Color
Blue And Silver

Warranty
1 Year

Roll Tooling for Roll Forming Machine Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash Advance (CA), Cash in Advance (CID)

Delivery Time
Days

Main Export Market(s)
Asia

About Roll Tooling for Roll Forming Machine

The Roll Tooling Machine that we put forward is designed for making replacing a set of roll tooling easier of our valued clients. This type of machine enables operators to test roll tooling on a virtual tooling tryout mill prior to built of the mill on the shop floor. Such a tooling equipment is ideally suitable for designing a range of complex profiles. Made of heavy duty roller and metal structure, the Roll Tooling Machine is easy to operate to its user-friendly control panel and ergonomic design.

Roll Form Process | What is a roll forming machine

Roll tooling for a roll forming machine refers to the set of dies, spacers, guides, and rollers made from durable materials like D2 tool steel that progressively shape a continuous metal strip or coil into a specific, complex cross-sectional profile. These custom-designed tools are arranged in a series of roll stands, with each stand performing incremental bending and forming as the metal passes through, ultimately producing a strong, precise, and finished product with a uniform shape.

Purpose and Function

Shape Formation: The primary purpose of roll tooling is to bend and form sheet metal into a desired profile, such as tubes, coils, and structural shapes.

Progressive Bending: The metal strip passes through multiple roll stands in a specific sequence. Each stand has contoured rolls and tooling that gradually alter the metal's shape, leading to the final, complex profile.

Product Customization: Tooling is custom-designed for each unique product profile, allowing manufacturers to create a vast array of shapes with varying dimensions and angles.

Strength and Accuracy: The cold-forming process results in a strong, work-hardened product with a precise, consistent final shape.

Components of Roll Tooling

Rolls/Roll Stands: Pairs of contoured rollers, mounted on roll stands, apply pressure and bend the metal as it moves through the machine.

Dies: Used to cut or punch specific shapes and features into the metal strip.

Spacers and Guides: Essential for maintaining the correct alignment and position of the strip, preventing it from wandering or misaligning.

Cutoff Tools: Employed to trim the formed profiles to their exact desired lengths.

Punch and Stripper Plate: Used in conjunction with dies to create features and remove the formed part from the die.

Key Considerations

Material: High-durability materials like D2 tool steel are used due to the significant stresses involved in shaping other metals.

Design: A flower pattern (a sequence of profile cross-sections for each stand) is used to derive the roll contours, often validated with computer simulation.

Setup: Roll tooling setup is a detailed, multi-step process requiring precision in aligning rolls, setting gaps, and checking for issues like material thinning or wrinkling.

Customization: Tooling is highly customized to meet the unique production requirements and desired output of a specific manufacturing application.

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